SLS 3D Printer for Magnets

Project Background:

There is a technology gap concerning the additive manufacturing of magnetic materials on the nanometer scale. Current solutions are limited by their material strength and modulus, or by the precision in their technology. We aim to develop a 3D (SLS) printer for magnets under the sponsorship of Professor Camilo Cuervo and the U.S. Army Research Laboratory (ARL). Our final design will integrate the motion system of a selective laser sintering (SLS) printer with a magnetization head. These two components will work congruently to sinter and magnetize the ferromagnetic polymeric material simultaneously. The rotation gantry will provide the means to attach the magnetization head to the motion system and allow for unique pole pattering capabilities within the desired printing shape.

Preliminary Design

Review: https://drive.google.com/file/d/12YOxWRrPmDaRGGw6MzYn569Ja5SJpyZo/view?usp=drive_link

Goals:

  • Design, Order, and Assemble Magnetization Head
  • Optimize coil size for magnetization head
  • Integrate laser engraver with magnetic head gantry
  • Configure electronics and design user interface for printer operation
  • Demonstrate simultaneous printing and magnetization of materials

Team Contacts:

Matthew Legates - mlegates@uci.edu

Samuel Zepeda - sczepeda@uci.edu

Yizhi Pan - yizhip@uci.edu 

Siddharthen Sridhar - sridhar3@uci.edu

 

Sponsor Contacts:

Camilo Velez Cuervo - cvelezcu@uci.edu

Naji Tarabay - ntarabay@uci.edu

Mahtab Shakibmanesh - mshakibm@uci.edu

 

Project status: 
Active
Department: 
MAE
Term: 
Fall
Winter
Academic year: 
2024-2025
Winter Poster: