MAE
2025-2026
Winter
Spring
Competition/Extracurricular Project Sub-team

Electromagnetic Suspension (EMS) Levitation Model

MAE 151 EMS Levitation project logo: the HyperXite logo split red on the left and blue on the right to mimic a magnet

Summary

Hyperloop is an innovative high-speed transportation concept in which pods travel at up to 760 mph through a near-vacuum tunnel. To reach those speeds, the pod must eliminate nearly all friction with the track, which is achieved through magnetic levitation (maglev). 

One method of integrating maglev technology is electromagnetic suspension (EMS). With EMS, electromagnets on the pod produce an attractive force to a magnetized material on the track, lifting the vehicle off the surface entirely. UC Irvine's Hyperloop student team, HyperXite, needs to demonstrate that this technology works at a small scale before it can be integrated into a full-size pod. Without a working levitation prototype, the team has no way to validate their design choices, test their control systems, or demonstrate the concept to advisors and sponsors.

This project matters because magnetic levitation is the key to making Hyperloop viable. It's what separates it from conventional high-speed rail. By eliminating the friction between the pod and track, the system becomes dramatically more energy efficient and capable of reaching speeds no wheeled vehicle can match. The work done here directly informs how future HyperXite pods will be designed and built.

The results of this project will directly inform the HyperXite 12 Levitation Subteam, which will use this project's hardware and findings to guide its full-scale development. Additionally, faculty, researchers, and eventually the public may benefit from advances in sustainable, high-speed transportation.

The EMS Levitation Model and the Levitation team were able to successfully achieve electromagnetic levitation, being the 2nd ever collegiate Hyperloop team to do so.

Technical Approach/Methodology

The core challenge of magnetic levitation is keeping a vehicle floating at a precise, stable height. The team is solving this using Electromagnetic Suspension (EMS), where electromagnets mounted under the chassis are attracted upward toward steel plates on the track, lifting the pod off the surface. Because this attraction grows stronger as the magnet approaches the track, the system must continuously and automatically adjust the electrical current to the electromagnets to maintain a safe, consistent gap.

To develop and validate this system, the team is building two physical systems. The first is a test rig, a simplified bench-top setup that isolates a single electromagnet so the team can tune and verify the control system before scaling up. The second is a full prototype chassis, a rectangular aluminum frame housing four electromagnets that rides along a modified I-beam track.

Key technologies and tools include:

  • SolidWorks for 3D modeling, used to verify that all components fit together and interact correctly before fabrication
  • ANSYS for FEA simulations to verify the structural integrity of components. 
  • A PID Control System, a standard engineering feedback method that uses sensor data to calculate in real time how much to increase or decrease the current to maintain a precise 5 mm levitation gap, coded in Python
  • Simulink for physics-based simulation, used to test and optimize the suspension system digitally before it was physically built
  • An inductive distance sensor to get accurate distance readings between the electromagnet and the ferromagnetic plate

Outcomes

The team designed, built, and validated a working small-scale electromagnetic levitation system. The proof-of-concept test rig is a bench-top device used to validate electromagnet selection, sensor integration, and closed-loop control system operation. This rig constrains motion to a single vertical axis, allowing the team to isolate and tune the control system before testing it on the full pod.

Project Media

Project Poster