Multiport Emissions Sampling Probe

Background

Combustion work needs exhaust data with real spatial detail to check mixing and emissions models. A single-port probe flattens the picture and hides gradients. We are building a heated multiport probe that switches ports on command and keeps the walls hot so samples stay accurate. It will give us high-quality measurements during hydrogen and natural gas runs.

Goal & Objectives

Goal: Deliver a reliable, validated multiport emissions probe that integrates with existing analyzers.

Objectives with dates
Completed October 2025: Concept definition, CAD, preliminary CFD, fit check.
November to December 2025: 3D-printed prototype, assemble cooling loop and valve manifold.
January 2026: Machined stainless steel prototype
February 2026: Benchtop thermal validation and purge time characterization, analyzer integration, software refinement
March 2026: On-rig testing and documentation release

More Information

The probe bodies with concentric passages and water jackets must maintain wall temperatures near 120 to 200 C to prevent catalysis.

Control software logs valve states, temperature, pressure, and flow to support uncertainty analysis and repeatability checks.

Link to Documentation: 

https://drive.google.com/drive/folders/1e2PRTDeLg1sixk_HE4m6grgI0-87Gfvm...

Link to External Team Website:

https://www.ucicl.uci.edu/

Team Contacts:

Patrick Nicolai, Team Lead    Email: pnicolai@uci.edu

Sebastian Shunda, Design Engineer  Email: sshunda@uci.edu

Ryan Aguilar, Fabrication Engineer  Email: ryanaa2@uci.edu

Ernest Cheuk, Controls Engineer   Email: echeuk@uci.edu

Roger Zwicky, Research Engineer   Email: rzwicky@uci.edu

Sponsor/Advisor:

Professor Vince McDonell, Adjunct Professor/Associate Director of UCI Combustion Laboratory, Email: mcdonell@ucicl.uci.edu
Malcolm Overbaugh, Doctoral Candidate, Email: mco@apep.uci.edu

 

 

Project status: 
Active
Department: 
MAE
Term: 
Fall
Winter
Academic year: 
2025-2026